mold Release agent

JNE-203release agent is environmental newly developed.KO-200 release agent pure and transparent, odorless, non-polluting

JNE-203 environmentally friendly release agent Forged Products

Part I: Introduction

JNE-203release agent is introduced from South Korea and the international patent of green products, the company is Chinese, Korean joint production, management, and operations in the country enjoy the exclusive production of specialized enterprises. The product is suitable for non-ferrous metals, a variety of steel forging.

    JNE-203release agent pure and transparent, odorless, non-polluting, does not burn, corrosion, natural evaporation, using the method is simple, performs well, is the ideal choice for users.At present, graphite or from graphite products, industrial production is still forging the most commonly used mold release lubricant. Therefore, the application of graphite in production resulted in unhealthy and unsafe working environment. Small graphite dust floating in the factory air inhaled by the workers after the cause bronchitis and lung disease,Meanwhile, the graphite surface attached to the machine and guide rail, resulting in unpleasant working environment and accelerated wear of the machine, causing blockage of the upper and lower ejector. The role of the magnetic properties of graphite dust with the air flow, attached to electrical components, causing short circuits and electrical distribution systems burning, an immeasurable loss to the enterprise.

To solve this problem, we developed a JNE-203to introduce a transparent, non-polluting liquid mold release lubricant. Repeated tests proved, JNE-203 diluted 20-30 fold with still water on aquatic ecosystems, almost no adverse effects. Demonstrated excellent performance of non-polluting.

   JNE-203 forged release agent of the cooling effect: make the best mold temperature stability. Excellent release agent performance: micro-mold surface coating does not leave any white residue and completely disappeared after forging. Good mold release and lubrication properties: forging and die to minimize friction and wear. 

   About now the situation is as follows:

 1, the product of the different parts have different Duishui ratio depends mainly on the operator master of their own, the general ratio of forging watered 5-8 times, simple forgings up to 10 times.

2, the product of the environment on human health are not hurt. Changchun FAW Forging Company employee health survey done in 2002, we found that the average life expectancy of only 57.4 years old blacksmith, has attracted extensive attention to vibration, and the parties, by the relevant survey shows decline in life expectancy caused by blacksmith There are three main reasons: the noise , thermal radiation, black graphite. Thus, the black graphite products

is one of the main factors to human health.

     The core of the new materials and technology forging mold release agents provided by the Republic of Korea. Products to be KSA9001: 2001/ISO9001/2000 environment and quality system certification.

   The product by the China FAW Group Corporation Technology Department (and to authorize the authority of the national testing organization) detection. As a vehicle for the production of support materials and recognition applications. Main ingredients of the product: Zn (zinc), Na (sodium), Si (silicon), K (K), Fe (iron), Ca (calcium) and so on. Forging a new release agent has been approved for use by many customers. Such as Changchun FAW Bharat Forge (Changchun) Co., Hafei Forge,Tangshan Aisin (Japanese owned) forging company, Shaanxi Fast Gear (Sino-US joint venture) forging company, forging the first of Dalian, Dalian just wild (in Japanese joint venture) Forging Company, Chengdu Longquan forging company, forging company in Guizhou Anda, Yantai Kwong Hing Group, forging company, forging companies, Shanghai Diesel made more than 40 domestic enterprises and

medium-sized forging applications.

Part II: common problems and solutions

   JNE-203 release agent while forging a unique advantage, but there are also shortcomings and deficiencies, the product of large forgings and draft angle is zero or specialty forging the ejection hole is not ideal.

  JNE-203release agent while forging a unique advantage, but there are also shortcomings and deficiencies, the product of large forgings and draft angle is zero or specialty forging the ejection hole is not ideal.

  1 stick die forging: Forging Forging the mucosal production process is the most common problems. First release agent to check the concentration of too thick or too thin can cause mucosal forgings. Second, we must check the material temperature, the material is put right, the mold is loose, the wrong move, top feeding device is normal, if there are cracks the mold cavity, mold release coating uneven from top to bottom, the presence of these factors also contributed to forging stick mode. From the forging process is concerned, general requirements for a spray, spraying should be uniform, not to have a corner. To make use of manual spray gun, the effect is good, material saving, labor saving, safety and simple.

    2, causing dissatisfaction forging forging punch punch the main reason for dissatisfaction, the material temperature is low, placing the billet is not correct, a high degree of discomfort on the slider, mold aging, material repeated heating, decarburization layer thick, billet big slope and other factors . In addition to large forgings, forging common cause with the release agent has little less red.

3, forgings produced folds folds down the main reason, one operator in the long pull, twist light, pre-forging process of improper operation. Second, the pre-forging and finish forging die size with the bad. Third, surface cracks and other causes. 4, die overheating

 4, the spray gun clogging our products through layers of filtration before bottling, there are no impurities, no precipitation, there is no congestion, resulting in this case is the operator in the filling material into the debris that has caused congestion.

Part III: product requires the production of raw materials

prior to the release agent into the tank, then add different proportion of water (water can), After locking the cover to suppress the compressed air tube, about 5 seconds to complete the mixing , can be used for production. If companies do not pressure vessel tank, the raw material to be mixed with water, the use of artificial mixing two minutes.

he product shelf life, usually six months. Requires the user to place the ingredients cool air, the ban prolonged sun exposure. The product is stored for some time as the water surface appears, the following is sticky, is a normal situation, you can manually stir. If a product or a sunny place for too long due to prolonged sun exposure, raw materials prone to black, smelly, but does not affect the use, so to avoid this situation.

I also concurrently forging special gas mixture pressure vessel water tank, large tank capacity 80Kg, price of 6600 yuan, pot capacity of 50Kg, priced at 4,400 yuan. South Korean imports of dual-use spray water and gas price of 1,400 yuan. The above quote all taxes included. The company aims: to ensure customer satisfaction is willing to service customers, welcome domestic and foreign customers to visit. For the convenience of users the company has offices in Jiaxing, Zhejiang.

mold Release agent